Precision Components

Triumph Precision Components produces close-tolerance parts built to customer design and model based definition. Our unparalleled precision component capability includes a wide range of aluminum, hard metal and composite structures produced for a diverse base of  OEMs and Tier one suppliers serving the commercial, military, rotorcraft and business jet markets, as well as the industrial sector. Our core competencies include machining, turning, fabrication, interiors, thermoplastics, processing and assemblies.

FY '17 Sales by Market (%)

  • Commercial
  • Military
  • Business
  • Other
Long / Large Machining

TPC’s Long and large machining capabilities include a wide range of sophisticated equipment and technological experience with modern advances in CNC, conventional profile and high speed machining. We are an AS9100C approved world class manufacture of large structural components and assemblies.

CORE COMPETENCIES
  • Long bed multi-spindle high velocity machining
  • Vertically integrated capabilities
  • Hot/cold forming
  • Titanium welding
  • Assembly and special processes
  • Laser machining and trimming
  • Flat pattern cutting
  • Etching
  • Deep-pocket routing
  • Wire EDM
  • Vertical machining
Locations

 Key Products
  • Spars
  • Stringers
  • Longerons
  • Wing panels
  • Rib cords
  • Bulkheads
  • Landing gear struts
  • Links
  • Howitzer carriage
Key Equipment
  • 3-Axis gantries (9) 680″ x 84″ x 18″
  • 4-Axis machine ctr (3) 100″ x 36″ x 48″
  • 5-Axis gantries (28) 1920” x 120” x 30”
  • 5-Axis hi speed (3) 1440’ x 212” x 40”

Complex Machining

TPC complex machining provides vertically integrated assemblies through high velocity machining of monolithic components,  and machining of complex hard metal and aluminum components.

CORE COMPETENCIES
  • Window frame
  • Wing ribs
  • Wing spars
  • Wing skins
  • Floors
  • Bulkheads
  • Stringers
  • Landing gear trunnions
  • Thrust reverser sliders
  • Hinges & latches
  • Drag brace assemblies
Locations

Materials
  • Aluminum
  • Titanium
  • Inconel
  • Steel and stainless steel
  • Molybdenum
  • Tantalum
  • Exotic metals and alloys
 Product Envelope
  • Length up to 500″
  • Width up to 106″
  • Height up to 70.8″

Small & Medium Machining

Vertically integrated airframe assembly operation with extensive machining capabilities to support medium-sized airframe components from plate, forgings, castings and extrusions with supporting processes such as gun drilling, honing, serrations, hot joggling, grinding, fluorescent penetrant inspection, anodizing, prime and paint.

CORE COMPETENCIES
  • Machining and assembly of landing gear structures
  • Thrust reverser beams
  • Hard metals
  • Extruded shapes
  • Production machining of aluminum components.
Extrusion sizes
  • Length up to 40′
  • Up to 6′ x 10′ cross section
Locations

Key Products
  • Nacelle components
  • seat/cargo tracks
  • floor beams
  • landing gear cylinders
  • bulkheads
  • brackets
Product envelope
  • Length up to 60″
  • Width up to 43″
  • Height up to 53″

Specialty Machining

Our precision machining capability is unmatched in the aerospace world. We have the ability to produce machined components from virtually any material. We offer conventional routing, drilling and milling, while our multi-axis CNC machining centers can support a broad range of work envelopes.

CORE COMPETENCIES
  • Complex machining
  • Specialty machining
  • Long & large machining
  • Small & medium machining
work envelope
  • Length up to 2,053″
  • Width up to 212″
  • Height up to 70.8″
Locations

Key products
  • Spars
  • Stringers
  • Longerons
  • Wing panels
  • Rib cords
  • Bulkheads
  • Landing gear struts
  • Links
  • Nacelle components
  • Seat/cargo tracks
  • Floor beams
  • Landing gear cylinders
  • Bulkheads; brackets

Fabrication

Comprehensive fabrication facilities with over 1 million square feet of space dedicated to supporting the complex sheet metal needs of the aerospace industry.

Specializing in all forming methods including stretch, hydro, roll, cold expand, bulge, drop hammer, hot form, and super-plastic forming.

CORE COMPETENCIES
  • Chemical milling
  • Forming
  • Metal bonding
  • Sol-Gel
  • Heat treating
  • Fabrications processing
  • Titanium hot forming/SPF
  • Sheet metal assembly
  • Welding
Locations

 Key Products
  • Engine components
  • Leading edges
  • Tailpipes
  • Shrouds
  • Ducts
  • Fairings
  • Formed skins & ribs
  • Detail stampings
  • Doors & frames
  • Structural and wing panels
  • Rotorcraft floor panels
  • Interior panels & shelves
  • Wingtips & frames
Materials
  • Titanium
  • Aluminum
  • Stainless steel
  • Most nickel based alloys

Composites

Uses specialized materials like carbon fiber, fiberglass prepreg and honeycomb core, and through the use of hand layup, fiber tow placement and SQRTM processes, produce advanced composite details and assemblies for use in commercial and military aircraft.

CORE COMPETENCIES
  • Composite bonding and assembly
  • 5-axis machining
  • Honeycomb core fabrication
  • Non-destructive Inspection
  • Digital inspection
  • Prime/CIC/top coat finishing
certifications
  • AS9100 rev. “C” approval
  • NADCAP chemical, composites, and NDT certifications
  • Various Boeing and Airbus special processing qualifications
Locations

Key Products
  • Wing products
  • Nacelle products
  • Empennage & flight control surfaces
  • Fuselage structures
Key equipment
  • (2) Viper 3000 FTP machines
  • (1) Radius SQRTM press
  • (6) Autoclaves up to 65 ft. in length
  • (9) Curing ovens
  • (6) 5-axis machining centers
  • Core profiling
  • TTU gantry and robotic
  • PE immersion tanks
  • Real-time X-ray
  • CMM and laser trackers
  • (9) Rapid ply cutters
  • Mass properties test rig

Interiors

Triumph Precision Components – Interiors, Is an integrated designer and manufacturer of thermo-acoustic insulation, ECS ducting, reinforced thermoplastic and other aircraft interior & composite components for major aerospace OEMs.

CORE COMPETENCIES
  • Design and manufacturing of thermal acoustic insulation products
  • Manufacturing of ECS ducting and composite interiors components
  • Vacuum forming
  • 3 & 5-Axis machining
  • Higher/lower level assemblies
  • Robotic thermoforming
  • Robotic non-destructive inspection
  • Automated painting
  • Integration and engineering services at customer locations
Locations

Key Products
  • Thermal acoustic insulation parts
  • Thermal acoustic insulation cover laminates
  • Interior components:
  • Vacuum formed plastics (arm-backrests, tray tables etc.)
  • Soft goods (life vest pouches etc.)
  • Seat covers (pilot- crew seats)
  • Carpet kits
  • ECS ducting
  • Reinforced thermoplastic parts
  • Floor panels
  • Composite components
certifications
  • AS9100C: ISO 9001 Approval
  • NADCAP – NDI
  • Various Boeing and Airbus qualifications

Machining

Composites

Fabrications

Interiors

Triumph Precession Components’ machining capabilities include a wide range of sophisticated equipment and technological experience with modern advances in CNC, conventional profile and high-speed machining. we can produce machined components from virtually any material and design complexity.  We offer conventional routing, drilling and milling, while our multi-axis CNC machining centers can support a broad range of work envelopes. Triumph Precision Components operates two composite centers of excellence, which provide fabrication and assembly of complex composite end items. We use specialized materials like carbon fiber, fiberglass prepreg and honeycomb core. Additionally, we use processes such as hand layup, fiber tow placement and SQRTM to produce advance composite details and assemblies for use in commercial and military aircraft. Triumph Precession Components comprehensive fabrication facilities encompass more than 1 million square feet of space dedicated to supporting the complex sheet metal needs of the aerospace industry. We are highly experienced in all forming methods including stretch, hydro, roll, cold expand, bulge, drop hammer, hot form, and super-plastic forming. Triumph Precision Components  Interiors, Is an integrated designer and manufacturer of thermo-acoustic insulation, environmental control system ducting, reinforced thermoplastic and other aircraft Interior and composite components for major aerospace OEMs.
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